CREATIVE DESIGN · QUALITY PRODUCTION

Here are some examples of what we mean by Creative Design and Quality Production:

 
Example 1
HIGH RESOLUTION VIDEO IMAGE CAPTURE BOARD

  • Challenge:
    High cost, obsolete technology, below spec speed performance in an assembly with a large installed base

  • Objective:
    Reduce cost, update technology and improve testability with a drop-in replacement

  • Solution:
    Redesigned circuitry using DSP technology, redesigned the board layout to enhance manufacturability, testability and performance while retaining the existing interface locations

  • Result:
    Reduced board size by 75%, dropped the layer count to 4 layers from 6, converted to double sided surface mount assembly from a through hole design, increased speed performance to 110% of specification and provided a 100% drop-in replacement.

    BOTTOM LINE - CUSTOMER REALIZED $500,000 ANNUAL COST SAVINGS

 
Example 2
PROCESS CONTROL DEVICE

  • Challenge:
    Mixed technology assembly with short battery life, high production cost, and poor service life.

  • Objective:
    Improve performance at a reduced cost.

  • Solution:
    Revised PCB layout, increased PCB panel density, redesigned circuitry to reduce comopnent count and power consumption.

  • Result:
    Five fold increase in battery life, lower assembled cost and minimal customer returns.

    BOTTOM LINE - CUSTOMER REALIZED $100,000 SAVINGS

 
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